{"product_id":"manufacturing-process-planning-a-practical-approach-for-mechanical-engineering-1st-edition","title":"Manufacturing Process Planning: A Practical Approach for Mechanical Engineering 1st Edition","description":"\u003cdiv data-cel-widget=\"bookDescription_feature_div\" data-csa-c-id=\"v2qtpm-il6e8f-7s3rfn-6dqbo1\" data-csa-c-is-in-initial-active-row=\"false\" data-csa-c-asin=\"191416119X\" data-csa-c-slot-id=\"bookDescription_feature_div\" data-csa-c-content-id=\"bookDescription\" data-csa-c-type=\"widget\" data-feature-name=\"bookDescription\" class=\"celwidget\" id=\"bookDescription_feature_div\"\u003e\n\u003cdiv class=\"a-expander-collapsed-height a-row a-expander-container a-spacing-base a-expander-partial-collapse-container\" data-a-expander-collapsed-height=\"280\" data-a-expander-name=\"book_description_expander\"\u003e\n\u003cdiv class=\"a-expander-content a-expander-partial-collapse-content\" data-expanded=\"false\"\u003e\n\u003cdiv id=\"bookDescription_feature_div\" class=\"celwidget\" data-feature-name=\"bookDescription\" data-csa-c-type=\"widget\" data-csa-c-content-id=\"bookDescription\" data-csa-c-slot-id=\"bookDescription_feature_div\" data-csa-c-asin=\"1119502012\" data-csa-c-is-in-initial-active-row=\"false\" data-csa-c-id=\"vdza35-7pewfj-mdn14k-p4qlnn\" data-cel-widget=\"bookDescription_feature_div\"\u003e\n\u003cdiv data-a-expander-name=\"book_description_expander\" data-a-expander-collapsed-height=\"280\" class=\"a-expander-collapsed-height a-row a-expander-container a-spacing-base a-expander-partial-collapse-container\"\u003e\n\u003cdiv data-expanded=\"false\" class=\"a-expander-content a-expander-partial-collapse-content\"\u003e\n\u003cdiv id=\"bookDescription_feature_div\" class=\"celwidget\" data-feature-name=\"bookDescription\" data-csa-c-type=\"widget\" data-csa-c-content-id=\"bookDescription\" data-csa-c-slot-id=\"bookDescription_feature_div\" data-csa-c-asin=\"1032528168\" data-csa-c-is-in-initial-active-row=\"false\" data-csa-c-id=\"dk4vep-8um4jv-fhv29f-9wl448\" data-cel-widget=\"bookDescription_feature_div\"\u003e\n\u003cdiv data-a-expander-name=\"book_description_expander\" data-a-expander-collapsed-height=\"280\" class=\"a-expander-collapsed-height a-row a-expander-container a-spacing-base a-expander-partial-collapse-container\"\u003e\n\u003cdiv data-expanded=\"false\" class=\"a-expander-content a-expander-partial-collapse-content\"\u003e\n\u003cp\u003e\u003cspan class=\"a-text-bold\"\u003eComprehensive introduction to manufacturing process planning in the context of the latest techniques being used in industry\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan class=\"a-text-italic\"\u003eManufacturing Process Planning\u003c\/span\u003e\u003cspan\u003e is a comprehensive guide to the intricacies of the manufacturing planning process that leads readers through each stage of planning while providing practical examples that illustrate the manufacturing activities taking place at every juncture. Beginning with the fundamentals, the book bridges the gap between technical documents and product specifications, and how the information they contain can be effectively applied on the shop floor.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe book focuses around four key areas: selection of manufacturing processes, process planning in sand casting, process planning in machining, and process planning in inspection. Each chapter highlights best practices for activities such as casting, mold design, machining sequence identification, geometrical validation, CNC programming, the preparation of inspection reports, and more. Special attention is paid to manufacturing cost estimation and pricing, ensuring that the production process is not only feasible but also cost-effective.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eTo enhance the learning experience, the book comes complete with an active learning project brief and tutorial sessions covering casting simulation, pattern design, and CNC simulation using freely available software.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan class=\"a-text-italic\"\u003eManufacturing Process Planning\u003c\/span\u003e\u003cspan\u003e includes information on:\u003c\/span\u003e\u003c\/p\u003e\n\u003cul class=\"a-unordered-list a-vertical\"\u003e\n\u003cli\u003e\u003cspan class=\"a-list-item\"\u003e\u003cspan\u003eFundamentals of casting, including heating the metal, pouring the molten metal, solidification and cooling, determining casting quality, and performing cleaning operations\u003c\/span\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan class=\"a-list-item\"\u003e\u003cspan\u003eDefinition and selection of workholding systems, covering principles of workholding, types of workholding systems, and general purpose of workholding devices for turning and milling\u003c\/span\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan class=\"a-list-item\"\u003e\u003cspan\u003eMachine and cutting tool selection, and process parameter selection, covering specific guidelines in turning, milling, and drilling\u003c\/span\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan class=\"a-list-item\"\u003e\u003cspan\u003eDocuments for process planning, including process flow charts, routing sheets, and operation and tooling lists\u003c\/span\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cspan\u003eProviding a hands-on approach to mastering the principles of manufacturing process planning, \u003c\/span\u003e\u003cspan class=\"a-text-italic\"\u003eManufacturing Process Planning\u003c\/span\u003e\u003cspan\u003e is an ideal resource for undergraduate and graduate academic courses that incorporate a lab component, as well as production planning supervisors and managers looking to hone their knowledge base.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cdiv class=\"aboutauthors-section\" id=\"aboutauthors-section\"\u003e\n\u003cdiv class=\"page-section\"\u003e\n\u003cdiv class=\"section-title collapsed\" data-toggle=\"collapse\"\u003eAbout the Author\u003c\/div\u003e\n\u003cdiv class=\"section-content collapsed\"\u003e\n\u003cp\u003e\u003cb\u003eJosé V. Abellán-Nebot, PhD,\u003c\/b\u003e\u003cspan\u003e \u003c\/span\u003eis an Associate Professor at Universitat Jaume I in Spain and an expert in intelligent machining systems. He has co-authored over 60 international publications.\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003eCarlos Vila Pastor, PhD,\u003c\/b\u003e\u003cspan\u003e \u003c\/span\u003eis an Associate Professor at Universidad Politécnica de Valencia in Spain. He is an expert in CAM systems.\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003eHéctor R. Siller, PhD,\u003c\/b\u003e\u003cspan\u003e \u003c\/span\u003eis an Associate Professor at the University of North Texas, USA. He specializes in additive manufacturing and process planning.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"permissions-section\" id=\"permissions-section\"\u003e\n\u003cdiv class=\"page-section\"\u003e\n\u003cdiv class=\"section-content collapsed\"\u003e\n\u003cdiv class=\"permissions-content\"\u003e\u003c\/div\u003e\n\u003cdiv class=\"permissions-content\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"tableofcontents-section\" id=\"tableofcontents-section\"\u003e\n\u003cdiv class=\"page-section\"\u003e\n\u003cdiv class=\"section-title collapsed\" data-toggle=\"collapse\"\u003eTable of Contents\u003c\/div\u003e\n\u003cdiv class=\"section-content collapsed\"\u003e\n\u003cp\u003eForeword xv\u003c\/p\u003e\n\u003cp\u003ePreface xvii\u003c\/p\u003e\n\u003cp\u003eAbout the Companion Website xix\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003ePart I Fundamentals of Process Planning 1\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e1 Introduction to Process Planning 3\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e1.1 Introduction 3\u003c\/p\u003e\n\u003cp\u003e1.2 Process Planning Within Product Development Cycle 3\u003c\/p\u003e\n\u003cp\u003e1.3 Process- Planning Levels of Detail and Activities 6\u003c\/p\u003e\n\u003cp\u003e1.4 Technical Data Required for Process Planning 10\u003c\/p\u003e\n\u003cp\u003e1.5 Process- Planning Methods 11\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 17\u003c\/p\u003e\n\u003cp\u003eReferences 17\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e2 Product Data and Manufacturability 19\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e2.1 Introduction 19\u003c\/p\u003e\n\u003cp\u003e2.2 Product Data 20\u003c\/p\u003e\n\u003cp\u003e2.3 Manufacturability 39\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 42\u003c\/p\u003e\n\u003cp\u003eReferences 43\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e3 Selection of Manufacturing Processes 45\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e3.1 Introduction 45\u003c\/p\u003e\n\u003cp\u003e3.2 Materials in Manufacturing 45\u003c\/p\u003e\n\u003cp\u003e3.3 Manufacturing Processes 47\u003c\/p\u003e\n\u003cp\u003e3.4 Manufacturing Process Selection 56\u003c\/p\u003e\n\u003cp\u003e3.5 Use of Software for Process Selection 75\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 77\u003c\/p\u003e\n\u003cp\u003eReferences 79\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e4 Process-Planning Documentation 81\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e4.1 Introduction 81\u003c\/p\u003e\n\u003cp\u003e4.2 Process Flow Charts 81\u003c\/p\u003e\n\u003cp\u003e4.3 Assembly Charts and Operation Process Charts 82\u003c\/p\u003e\n\u003cp\u003e4.4 Routing Sheets 83\u003c\/p\u003e\n\u003cp\u003e4.5 Operations Lists 84\u003c\/p\u003e\n\u003cp\u003e4.6 Tooling List 86\u003c\/p\u003e\n\u003cp\u003e4.7 CNC Programs 86\u003c\/p\u003e\n\u003cp\u003e4.8 Work Instructions Sheet 87\u003c\/p\u003e\n\u003cp\u003e4.9 Inspection Sheets and Reports 87\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 88\u003c\/p\u003e\n\u003cp\u003eReferences 91\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003ePart II Process Planning in Casting 93\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e5 Fundamentals of Casting 95\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e5.1 Introduction 95\u003c\/p\u003e\n\u003cp\u003e5.2 Sand Casting 95\u003c\/p\u003e\n\u003cp\u003e5.3 Heating the Metal 97\u003c\/p\u003e\n\u003cp\u003e5.4 Pouring the Molten Metal 97\u003c\/p\u003e\n\u003cp\u003e5.5 Solidification and Cooling 101\u003c\/p\u003e\n\u003cp\u003e5.6 Casting Quality 104\u003c\/p\u003e\n\u003cp\u003e5.7 Cleaning Operations 105\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 105\u003c\/p\u003e\n\u003cp\u003eReferences 106\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e6 Process Planning in Sand Casting 109\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e6.1 Introduction 109\u003c\/p\u003e\n\u003cp\u003e6.2 Mold- Making Guidelines 110\u003c\/p\u003e\n\u003cp\u003e6.3 Pattern Fabrication Guidelines 120\u003c\/p\u003e\n\u003cp\u003e6.4 Core and Core Box Fabrication 131\u003c\/p\u003e\n\u003cp\u003e6.5 Casting Simulation 132\u003c\/p\u003e\n\u003cp\u003e6.6 Melting and Casting 132\u003c\/p\u003e\n\u003cp\u003e6.7 Knockout, Fettling, and Finishing 134\u003c\/p\u003e\n\u003cp\u003e6.8 Inspection 135\u003c\/p\u003e\n\u003cp\u003e6.9 Operations List in Sand Casting 135\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 136\u003c\/p\u003e\n\u003cp\u003eReferences 137\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003ePart III Process Planning in Machining 139\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e7 Definition and Selection of Workholding Systems 141\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e7.1 Introduction 141\u003c\/p\u003e\n\u003cp\u003e7.2 Principles of Workholding 142\u003c\/p\u003e\n\u003cp\u003e7.3 Types of Workholding Systems 155\u003c\/p\u003e\n\u003cp\u003e7.4 Permanent and Modular Fixtures 158\u003c\/p\u003e\n\u003cp\u003e7.5 General Purpose of Workholding Devices for Turning 162\u003c\/p\u003e\n\u003cp\u003e7.6 General Purpose of Workholding Devices for Milling 167\u003c\/p\u003e\n\u003cp\u003e7.7 Workholding Drawing Representation 171\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 175\u003c\/p\u003e\n\u003cp\u003eReferences 178\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e8 Geometry Analysis and Machining Operations Sequence 179\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e8.1 Introduction 179\u003c\/p\u003e\n\u003cp\u003e8.2 Definition of Terms 179\u003c\/p\u003e\n\u003cp\u003e8.3 Geometry Analysis 181\u003c\/p\u003e\n\u003cp\u003e8.4 Machining Volumes 182\u003c\/p\u003e\n\u003cp\u003e8.5 Definition and Sequence of Machining Operations 186\u003c\/p\u003e\n\u003cp\u003e8.6 Definition of Locating Surfaces and Workholding 191\u003c\/p\u003e\n\u003cp\u003e8.7 Practical Example 192\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 204\u003c\/p\u003e\n\u003cp\u003eReferences 207\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e9 Machine Tool\/Cutting Tool Selection 209\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e9.1 Introduction 209\u003c\/p\u003e\n\u003cp\u003e9.2 Machine Tool Selection 209\u003c\/p\u003e\n\u003cp\u003e9.3 Cutting Tool Selection 212\u003c\/p\u003e\n\u003cp\u003e9.4 Example Data: Shop- Floor Tool Tables 236\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 241\u003c\/p\u003e\n\u003cp\u003eReferences 242\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e10 Process Parameter Selection 243\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e10.1 Introduction 243\u003c\/p\u003e\n\u003cp\u003e10.2 Methodology 243\u003c\/p\u003e\n\u003cp\u003e10.3 Specific Guidelines for Turning 255\u003c\/p\u003e\n\u003cp\u003e10.4 Specific Guidelines in Milling 255\u003c\/p\u003e\n\u003cp\u003e10.5 Specific Guidelines in Drilling 258\u003c\/p\u003e\n\u003cp\u003e10.6 Use of Cutting Fluids 259\u003c\/p\u003e\n\u003cp\u003e10.7 Practical Example 261\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 266\u003c\/p\u003e\n\u003cp\u003eReferences 268\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e11 Geometric Validation: Tolerance Charting 269\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e11.1 Introduction 269\u003c\/p\u003e\n\u003cp\u003e11.2 Definition of Terms 270\u003c\/p\u003e\n\u003cp\u003e11.3 Steps for Tolerance Charting 271\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 279\u003c\/p\u003e\n\u003cp\u003eReferences 281\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e12 CNC Programming 283\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e12.1 Introduction 283\u003c\/p\u003e\n\u003cp\u003e12.2 CNC Machine Tools 283\u003c\/p\u003e\n\u003cp\u003e12.3 Programming CNC Machine Tools 286\u003c\/p\u003e\n\u003cp\u003e12.4 Basic Concepts of CNC Programming. G- Code 288\u003c\/p\u003e\n\u003cp\u003e12.5 CNC Canned Cycles 298\u003c\/p\u003e\n\u003cp\u003e12.6 Machining Methods\/Cutting Strategies 301\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 307\u003c\/p\u003e\n\u003cp\u003eReferences 310\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003ePart IV Process Planning in Inspection and Costing 311\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e13 Inspection Process Planning 313\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e13.1 Introduction 313\u003c\/p\u003e\n\u003cp\u003e13.2 Inspection Plans for Product and Process Validation 313\u003c\/p\u003e\n\u003cp\u003e13.4 Features to be Inspected 326\u003c\/p\u003e\n\u003cp\u003e13.5 Selection of Measurement Instruments for Inspection 326\u003c\/p\u003e\n\u003cp\u003e13.6 Example Data: Measurement Instrument Specifications 328\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 329\u003c\/p\u003e\n\u003cp\u003eReferences 331\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003e14 Product Cost Estimation 333\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e14.1 Introduction 333\u003c\/p\u003e\n\u003cp\u003e14.2 Elements of Costs 334\u003c\/p\u003e\n\u003cp\u003e14.3 Make- or- Buy Decision 335\u003c\/p\u003e\n\u003cp\u003e14.4 Pricing 337\u003c\/p\u003e\n\u003cp\u003e14.5 Sand- Casting Cost Estimation (C\u003csub\u003etsc\u003c\/sub\u003e) 338\u003c\/p\u003e\n\u003cp\u003e14.6 Machining Cost Estimation (C\u003csub\u003etmach\u003c\/sub\u003e) 349\u003c\/p\u003e\n\u003cp\u003e14.7 3D Printing Cost Estimation (C\u003csub\u003e3Dpr\u003c\/sub\u003e) 358\u003c\/p\u003e\n\u003cp\u003e14.8 Computer- Aided Cost Estimators 362\u003c\/p\u003e\n\u003cp\u003e14.9 Web-Based Tools for Cost Estimation 362\u003c\/p\u003e\n\u003cp\u003e14.10 Product Costing Sheets 364\u003c\/p\u003e\n\u003cp\u003e14.11 Data of Interest: Wage Statistics for Primary Metal Manufacturing Industries 364\u003c\/p\u003e\n\u003cp\u003eQuestions and Exercises 366\u003c\/p\u003e\n\u003cp\u003eReferences 368\u003c\/p\u003e\n\u003cp\u003eAppendix 1: ISO Dimensional Tolerances 369\u003c\/p\u003e\n\u003cp\u003eAppendix 2: Cutting Data 381\u003c\/p\u003e\n\u003cp\u003eAppendix 3: AQL Tables 403\u003c\/p\u003e\n\u003cp\u003eIndex 405\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cp\u003e\u003cstrong\u003e\u003cb\u003eBOOKREAD™ 5-STEP SATISFACTION GUARANTEE\u003c\/b\u003e\u003c\/strong\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003e\u003cstrong\u003e1. No Risk, 30-Day Money-Back Guarantee. \u003cbr\u003e2. instant download. No surprises or hidden fees.\u003cbr\u003e3. Safe Payments via Credit\/Debit Card or PayPal® \u003cbr\u003e4. McAfee™ and SSL secured shopping cart.\u003cbr\u003e5. lifetime customer support.\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003c!----\u003e","brand":"bookread","offers":[{"title":"PDF","offer_id":56754816024907,"sku":null,"price":29.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1031\/1204\/8971\/files\/81NbThKWviL._SL1500.jpg?v=1773064303","url":"https:\/\/bookread.io\/products\/manufacturing-process-planning-a-practical-approach-for-mechanical-engineering-1st-edition","provider":"bookread","version":"1.0","type":"link"}